A LM338 regulated power-supply unit for Chipamps
by Mick Feuerbacher, September 2006.
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The schematic of the unregulated part. The transformer is has 2 x 30 V and is rated 300VA. The bridge is discrete and uses eigth MUR680 diodes. After that come two subsequent RCC filters and a bleeder. C1 to C8 are 4.700 µF electrolytic capacitors. The RCC filters are used to effectively filter out the ripple voltage.
With a total of 2R series resistance, the voltage drop at a current demand
of 5A is 10 V. Therefore, with 42 V after rectification (using a 30 V
transformator), the voltage, under extreme conditions, may drop to 32
V. The following regulator is set to 29 V, so that the dropout voltage
of 3 V of the LM338 is still available. This part of the PSU is located in its own case, well separated from the amp. R3/R4 should be of 5 W, R5/R6 of 10 W type. These ratings should be ok during normal operation, which will involve current demands far below 5 A. Wirewounds can be used as stray inductance does no harm here. R1/R2 should be 2 W types. The resistor value is not critical but you should not use wirewounds here.
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The schematic of the regulator part. C7/C8 are are reservoir capacitors
used as the connection from the unregulated part is long (1 m or so).
They can be omitted if the regulator is placed directly after the unregulated
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The finished unregulated part. |
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Bottom side of the unregulated part. For R5/R6 I used two 2R7 rated 5 W in parallel.
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One of the regulators. The LM338 is placed on the edge of the board so that it can be connected to a heat sink. The capacitors on the input and output are extremely close to the pins of the LM.
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The bottom side.
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The bottom side during building. The resistors and the protection diodes are not installed yet. The middle wire is ground, input is on the right and output on the left.
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A detail: I used a SMD resistor for the snubber. The 1 W types are rather large and can be conveniently handled.
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The finished complete PSU during testing. Please note that, although not shown here, the LM338 needs cooling during operation.
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